Materials

Which Coating for Hot Drinks?

For hot drinks the coating has to do two jobs: stop liquid reaching the paper and survive the temperature. PE is the default; water-based is the PFAS-free option; PLA is for cold.

Comparison

CoatingHot drinksRecyclabilityCost
PEExcellentLimitedLow
Water-basedGoodBetterMedium
PLANot above ~60°CCompost onlyHigh

PE is the safest for 90°C coffee and the cheapest. Water-based coatings have improved and are the usual choice when a buyer wants PFAS-free and better recyclability.

What to test

Fill with the real drink at the real temperature, hold for 30–60 minutes, and check the seam and base. A 10-minute test misses slow wicking.

Frequently Asked Questions

Is water-based coating heat resistant?

For most hot drinks yes, but test at your serving temperature.

Can PLA handle hot coffee?

Not reliably above 60°C; it softens and can deform.

Which is cheapest?

PE, usually by 5–15% over water-based.

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